Complete digital official shop manual contains service, maintenance, and troubleshooting information for the 2008-2015 Jaguar XF, XF 2.0, XF 3.0, XF 3.0L, XF 3.0L AWD, XF Luxury, XF Premium, XF Premium Luxury, XF Portfolio, XF Supercharged, XFR, XFR-S. Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your vehicle like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.
This manual for 2008-2015 Jaguar XF, XF 2.0, XF 3.0, XF 3.0L, XF 3.0L AWD, XF Luxury, XF Premium, XF Premium Luxury, XF Portfolio, XF Supercharged, XFR, XFR-S is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use the manual.
JaguarElectrical Wiring Diagrams (Bonus Material).pdf
JaguarJaguar X250 – XF Workshop Manual (VIN R00019 to VIN R47514) 2008_2009MY.pdf
JaguarJaguar XF MY08-MY11 Repair Manual.pdf
JaguarJaguar XF MY12-MY15 Repair Manual.pdf
Electrical Wiring Diagrams (Bonus Material)…2
03-14C – ELECTRONIC ENGINE CONTROLS – PV6 Actuators – Part 2…10
03-14C – ELECTRONIC ENGINE CONTROLS – PV6 SAI without MAP…11
2.0L…12
204-04 – WHEELS AND TIRES…278
204-05 – VEHICLE DYNAMIC SUSPENSION…279
205-02 – REAR DRIVE AXLE AND DIFFERENTIAL…280
206-05 – PARKING BRAKE AND ACTUATION…281
206-09 – ANTI-LOCK CONTROL PV8(4.2) and PV6…282
206-09 – ANTI-LOCK CONTROL PV8(5.0L) and DV6…283
211-04 – STEERING COLUMN Steering Column Adjustment…284
211-04 – STEERING COLUMN Steering wheel…285
303-03 – ENGINE COOLING Diesel…286
303-03 – ENGINE COOLING Petrol – PV8 5.0L…287
303-03 – ENGINE COOLING Petrol – except PV8 5.0L…288
303-06 – STARTING SYSTEM DV6…289
303-06 – STARTING SYSTEM PV6…290
303-06 – STARTING SYSTEM PV8 4.2L…291
303-06 – STARTING SYSTEM PV8 5.0L…292
303-14B – ELECTRONIC ENGINE CONTROLS – DV6 (3.0L) Actuators – Part 1…293
303-14B – ELECTRONIC ENGINE CONTROLS – DV6 (3.0L) Actuators – Part 2…294
303-14B – ELECTRONIC ENGINE CONTROLS – DV6 (3.0L) Actuators – Part 3…295
303-14B – ELECTRONIC ENGINE CONTROLS – DV6 (3.0L) Actuators – Part 4…296
303-14B – ELECTRONIC ENGINE CONTROLS – DV6 (3.0L) Emissions – Part 1…297
303-14B – ELECTRONIC ENGINE CONTROLS – DV6 (3.0L) Emissions – Part 2…298
303-14B – ELECTRONIC ENGINE CONTROLS – DV6 (3.0L) Sensors – Part 1…299
303-14B – ELECTRONIC ENGINE CONTROLS – DV6 (3.0L) Sensors – Part 2…300
303-14B – ELECTRONIC ENGINE CONTROLS – DV6 (3.0L) Sensors – Part 3…301
303-14B – ELECTRONIC ENGINE CONTROLS – DV6 (3.0L) Sensors – Part 4…302
303-14B – ELECTRONIC ENGINE CONTROLS – DV6 (3.0L) Vehicle interface – Part 1…303
303-14B – ELECTRONIC ENGINE CONTROLS – DV6 (3.0L) Vehicle interface – Part 2…304
303-14B – ELECTRONIC ENGINE CONTROLS – DV6 (3.0L) Vehicle interface – Part 3…305
303-14C – ELECTRONIC ENGINE CONTROLS – PV6 Actuators – Part 1…306
303-14C – ELECTRONIC ENGINE CONTROLS – PV6 Actuators – Part 3…307
303-14C – ELECTRONIC ENGINE CONTROLS – PV6 Emissions…308
303-14C – ELECTRONIC ENGINE CONTROLS – PV6 IMT valves…309
303-14C – ELECTRONIC ENGINE CONTROLS – PV6 Sensors – Part 1…310
303-14C – ELECTRONIC ENGINE CONTROLS – PV6 Sensors – Part 2…311
303-14C – ELECTRONIC ENGINE CONTROLS – PV6 Throttle control…312
303-14D – ELECTRONIC ENGINE CONTROLS – PV8 (4.2L) Actuators – Part 1…313
303-14D – ELECTRONIC ENGINE CONTROLS – PV8 (4.2L) Actuators – Part 2…314
303-14D – ELECTRONIC ENGINE CONTROLS – PV8 (4.2L) Emissions…315
303-14D – ELECTRONIC ENGINE CONTROLS – PV8 (4.2L) SAI with MAP…316
303-14D – ELECTRONIC ENGINE CONTROLS – PV8 (4.2L) Sensors – Part 1…317
303-14D – ELECTRONIC ENGINE CONTROLS – PV8 (4.2L) Sensors – Part 2…318
303-14D – ELECTRONIC ENGINE CONTROLS – PV8 (4.2L) Throttle control…319
303-14E – ELECTRONIC ENGINE CONTROLS – PV8 (5.0L) Actuators – Part 1…320
303-14E – ELECTRONIC ENGINE CONTROLS – PV8 (5.0L) Actuators – Part 2…321
303-14E – ELECTRONIC ENGINE CONTROLS – PV8 (5.0L) Actuators – Part 3…322
303-14E – ELECTRONIC ENGINE CONTROLS – PV8 (5.0L) Actuators – Part 4…323
303-14E – ELECTRONIC ENGINE CONTROLS – PV8 (5.0L) Coolant pump – PV8SC…324
303-14E – ELECTRONIC ENGINE CONTROLS – PV8 (5.0L) Emissions – Part 1…325
303-14E – ELECTRONIC ENGINE CONTROLS – PV8 (5.0L) Emissions – Part 2…326
303-14E – ELECTRONIC ENGINE CONTROLS – PV8 (5.0L) Sensors – Part 1…327
303-14E – ELECTRONIC ENGINE CONTROLS – PV8 (5.0L) Sensors – Part 2…328
303-14E – ELECTRONIC ENGINE CONTROLS – PV8 (5.0L) Sensors – Part 3…329
303-14E – ELECTRONIC ENGINE CONTROLS – PV8 (5.0L) Sensors – Part 4…330
303-14E – ELECTRONIC ENGINE CONTROLS – PV8 (5.0L) Sensors – Part 5…331
303-14E – ELECTRONIC ENGINE CONTROLS – PV8 (5.0L) Vehicle interface…332
307-01 – AUTOMATIC TRANSMISSION DV6…333
307-01 – AUTOMATIC TRANSMISSION PV6…334
307-01 – AUTOMATIC TRANSMISSION PV8 4.2L…335
307-01 – AUTOMATIC TRANSMISSION PV8 5.0L…336
310-01 – FUEL TANK AND FUEL LINES Diesel…337
310-01 – FUEL TANK AND FUEL LINES Petrol – PV8 5.0L…338
310-01 – FUEL TANK AND FUEL LINES Petrol – except PV8 5.0L…339
310-03 – SPEED CONTROL Adaptive…340
310-03 – SPEED CONTROL Diesel…341
310-03 – SPEED CONTROL Petrol – PV8 5.0L…342
310-03 – SPEED CONTROL Petrol – except PV8 5.0L…343
412-01 – CLIMATE CONTROL Part 1…344
412-01 – CLIMATE CONTROL Part 2…345
412-01 – CLIMATE CONTROL Part 3…346
412-01 – CLIMATE CONTROL Part 4…347
412-02 – AUXILIARY CLIMATE CONTROL Heated – front…348
412-02 – AUXILIARY CLIMATE CONTROL Heated – rear…349
413-01 – INSTRUMENT CLUSTER Part 1…350
413-01 – INSTRUMENT CLUSTER Part 2…351
413-01 – INSTRUMENT CLUSTER Part 3…352
413-01 – INSTRUMENT CLUSTER Part 4…353
413-13 – PARKING AID Front…354
413-13 – PARKING AID Rear view camera…355
413-13 – PARKING AID Rear…356
414-01 – BATTERY, MOUNTING AND CABLES Battery cables – Diesel…357
414-01 – BATTERY, MOUNTING AND CABLES Battery cables – Petrol (PV8 5.0L…358
414-01 – BATTERY, MOUNTING AND CABLES Battery cables – Petrol (except PV8 5.0L)…359
414-01 – BATTERY, MOUNTING AND CABLES Central junction box…360
414-01 – BATTERY, MOUNTING AND CABLES Central junction box10…361
414-01 – BATTERY, MOUNTING AND CABLES Central junction box11…362
414-01 – BATTERY, MOUNTING AND CABLES Central junction box2…363
414-01 – BATTERY, MOUNTING AND CABLES Central junction box3…364
414-01 – BATTERY, MOUNTING AND CABLES Central junction box4…365
414-01 – BATTERY, MOUNTING AND CABLES Central junction box5…366
414-01 – BATTERY, MOUNTING AND CABLES Central junction box6…367
414-01 – BATTERY, MOUNTING AND CABLES Central junction box7…368
414-01 – BATTERY, MOUNTING AND CABLES Central junction box8…369
414-01 – BATTERY, MOUNTING AND CABLES Central junction box9…370
414-01 – BATTERY, MOUNTING AND CABLES Engine junction box – Common 1…371
414-01 – BATTERY, MOUNTING AND CABLES Engine junction box – Common 2…372
414-01 – BATTERY, MOUNTING AND CABLES Engine junction box – DV6 EMS…373
414-01 – BATTERY, MOUNTING AND CABLES Engine junction box – PV6 EMS…374
414-01 – BATTERY, MOUNTING AND CABLES Engine junction box – PV8 EMS (4.2L)…375
414-01 – BATTERY, MOUNTING AND CABLES Engine junction box – PV8 EMS (5.0L)…376
414-01 – BATTERY, MOUNTING AND CABLES Engine junction box – Petrol Emissions…377
414-01 – BATTERY, MOUNTING AND CABLES Engine junction box – Visibility…378
414-01 – BATTERY, MOUNTING AND CABLES Ground distribution – DV6 and PV8 5.0L…379
414-01 – BATTERY, MOUNTING AND CABLES Ground distribution – PV6 and PV8 4.2L…380
414-01 – BATTERY, MOUNTING AND CABLES Ground distribution…381
414-01 – BATTERY, MOUNTING AND CABLES Ground distribution10…382
414-01 – BATTERY, MOUNTING AND CABLES Ground distribution11…383
414-01 – BATTERY, MOUNTING AND CABLES Ground distribution12…384
414-01 – BATTERY, MOUNTING AND CABLES Ground distribution2…385
414-01 – BATTERY, MOUNTING AND CABLES Ground distribution5…386
414-01 – BATTERY, MOUNTING AND CABLES Ground distribution6…387
414-01 – BATTERY, MOUNTING AND CABLES Ground distribution7…388
414-01 – BATTERY, MOUNTING AND CABLES Ground distribution8…389
414-01 – BATTERY, MOUNTING AND CABLES Ground distribution9…390
414-01 – BATTERY, MOUNTING AND CABLES Rear junction box…391
414-01 – BATTERY, MOUNTING AND CABLES Rear junction box2…392
414-01 – BATTERY, MOUNTING AND CABLES Rear junction box3…393
414-01 – BATTERY, MOUNTING AND CABLES Rear junction box4…394
414-01 – BATTERY, MOUNTING AND CABLES Rear junction box5…395
414-01 – BATTERY, MOUNTING AND CABLES Rear junction box6…396
414-01 – BATTERY, MOUNTING AND CABLES Rear junction box7…397
414-02 – GENERATOR AND REGULATOR Charging – DV6…398
414-02 – GENERATOR AND REGULATOR Charging – PV6…399
414-02 – GENERATOR AND REGULATOR Charging – PV8 4.2L…400
414-02 – GENERATOR AND REGULATOR Charging – PV8 5.0L…401
415-00 – INFORMATION AND ENTERTAINMENT SYSTEM 14-Speaker system…402
415-00 – INFORMATION AND ENTERTAINMENT SYSTEM 8-Speaker system…403
415-00 – INFORMATION AND ENTERTAINMENT SYSTEM 9-Speaker system…404
415-00 – INFORMATION AND ENTERTAINMENT SYSTEM Audio antennae…405
415-00 – INFORMATION AND ENTERTAINMENT SYSTEM Audio control (with power amplifier…406
415-00 – INFORMATION AND ENTERTAINMENT SYSTEM Audio control (without power amplifier…407
415-00 – INFORMATION AND ENTERTAINMENT SYSTEM In-band On-channel (IBOC…408
415-00 – INFORMATION AND ENTERTAINMENT SYSTEM Portable audio interface – Part 1…409
415-00 – INFORMATION AND ENTERTAINMENT SYSTEM Portable audio interface – Part 2…410
415-00 – INFORMATION AND ENTERTAINMENT SYSTEM SDARS or DAB…411
415-00 – INFORMATION AND ENTERTAINMENT SYSTEM Television…412
417-01 – EXTERIOR LIGHTING Brake and reverse lamps…413
417-01 – EXTERIOR LIGHTING Daylight running lamps…414
417-01 – EXTERIOR LIGHTING Fog lamps…415
417-01 – EXTERIOR LIGHTING Headlamps – high intensity discharge…416
417-01 – EXTERIOR LIGHTING Headlamps…417
417-01 – EXTERIOR LIGHTING Side lamps…418
417-01 – EXTERIOR LIGHTING Turn signal indicators and hazard flashers…419
417-01 – EXTERIOR LIGHTING Turn signal repeaters…420
417-02 – INTERIOR LIGHTING Ambient lighting…421
417-02 – INTERIOR LIGHTING Doors and Luggage compartment…422
417-02 – INTERIOR LIGHTING Map and Courtesy…423
417-02 – INTERIOR LIGHTING Switch Illumination…424
417-02 – INTERIOR LIGHTING Tread plate illumination…425
418-00 – MODULE COMMUNICATIONS NETWORK CAN bus – high speed – Part 1…426
418-00 – MODULE COMMUNICATIONS NETWORK CAN bus – high speed – Part 2…427
418-00 – MODULE COMMUNICATIONS NETWORK CAN bus – high speed – Part 3…428
418-00 – MODULE COMMUNICATIONS NETWORK CAN bus – high speed – Part 4…429
418-00 – MODULE COMMUNICATIONS NETWORK CAN bus – high speed – Part 5…430
418-00 – MODULE COMMUNICATIONS NETWORK CAN bus – medium speed – Part 1 (Common)…431
418-00 – MODULE COMMUNICATIONS NETWORK CAN bus – medium speed – Part 2 (LHD)…432
418-00 – MODULE COMMUNICATIONS NETWORK CAN bus – medium speed – Part 2 (RHD)…433
418-00 – MODULE COMMUNICATIONS NETWORK CAN bus – medium speed – Part 3 (LHD)…434
418-00 – MODULE COMMUNICATIONS NETWORK CAN bus – medium speed – Part 3 (RHD)…435
418-00 – MODULE COMMUNICATIONS NETWORK MOST – Part 1…436
418-00 – MODULE COMMUNICATIONS NETWORK MOST – Part 2…437
418-00 – MODULE COMMUNICATIONS NETWORK MOST – Part 3…438
418-00 – MODULE COMMUNICATIONS NETWORK MOST – Part 4…439
419-01 – ANTI-THEFT SYSTEM Part 1…440
419-01 – ANTI-THEFT SYSTEM Part 2…441
419-01 – ANTI-THEFT SYSTEM Part 3…442
419-01 – ANTI-THEFT SYSTEM Passive…443
419-07 – NAVIGATION SYSTEM…444
419-08 – CELLULAR PHONE…445
419-15 – ELECTRONIC FEATURES MODULES Glove compartment release…446
501-09 – REAR VIEW MIRRORS Blind spot monitoring (LHD)…447
501-09 – REAR VIEW MIRRORS Blind spot monitoring (RHD)…448
501-09 – REAR VIEW MIRRORS Electrochromic…449
501-09 – REAR VIEW MIRRORS Mirror Movement…450
501-10 – SEATING Climate controlled – Front (LHD)…451
501-10 – SEATING Climate controlled – Front (RHD)…452
501-10 – SEATING Driver seat – 10 way memory (LHD)…453
501-10 – SEATING Driver seat – 10 way memory (RHD)…454
501-10 – SEATING Driver seat – 10 way non-memory (LHD)…455
501-10 – SEATING Driver seat – 10 way non-memory (RHD)…456
501-10 – SEATING Driver seat – 16 way memory (LHD)…457
501-10 – SEATING Driver seat – 16 way memory (RHD)…458
501-10 – SEATING Driver seat – lumbar and bolster control…459
501-10 – SEATING Heated – front…460
501-10 – SEATING Passenger seat – 8 and 12 way (LHD)…461
501-10 – SEATING Passenger seat – 8 and 12 way (RHD)…462
501-10 – SEATING Passenger seat – lumbar and bolster control…463
501-11 – GLASS, FRAMES AND MECHANISMS Window lift – front…464
501-11 – GLASS, FRAMES AND MECHANISMS Window lift – rear…465
501-12 – INSTRUMENT PANEL AND CONSOLE Accessory socket(s)…466
501-14 – HANDLES, LOCKS, LATCHES AND ENTRY SYSTEMS Front dead locks…467
501-14 – HANDLES, LOCKS, LATCHES AND ENTRY SYSTEMS Front power locks…468
501-14 – HANDLES, LOCKS, LATCHES AND ENTRY SYSTEMS Keyless entry – Antennae…469
501-14 – HANDLES, LOCKS, LATCHES AND ENTRY SYSTEMS Keyless entry – Front (LHD)…470
501-14 – HANDLES, LOCKS, LATCHES AND ENTRY SYSTEMS Keyless entry – Front (RHD)…471
501-14 – HANDLES, LOCKS, LATCHES AND ENTRY SYSTEMS Keyless entry – Rear…472
501-14 – HANDLES, LOCKS, LATCHES AND ENTRY SYSTEMS Luggage compartment and fuel flap…473
501-14 – HANDLES, LOCKS, LATCHES AND ENTRY SYSTEMS Rear dead locks…474
501-14 – HANDLES, LOCKS, LATCHES AND ENTRY SYSTEMS Rear power locks…475
501-16 – WIPERS AND WASHERS…476
501-17 – ROOF OPENING PANEL Roof opening panel and sun blind…477
501-20A – SAFETY BELT SYSTEM…478
501-20B – SUPPLEMENTAL RESTRAINT SYSTEM LHD…479
501-20B – SUPPLEMENTAL RESTRAINT SYSTEM Passenger air bag deactivation…480
501-20B – SUPPLEMENTAL RESTRAINT SYSTEM RHD…481
501-20C – PEDESTRIAN PROTECTION SYSTEM…482
ABBREVIATIONS…486
CONTENTS…487
Climate Control Electrical Revision Document No. 65084…488
Component Index…490
Connector Index…494
FIBRE OPTICS…526
HARNESS REPAIRS…527
Health and safety…530
INTRODUCTION…531
JLR 14 30 10_2E – XF VIN R47154 – S20752…537
Jagual Wiring Harness repair guide…546
REPAIR METHODS…547
Section numbering…554
USING THIS PUBLICATION…559
USING THIS PUBLICATION2…560
Understanding the circuit diagrams…561
X250_CQRG – Connector Quick Reference Guide – XF…566
Jaguar X250 – XF Workshop Manual (VIN R00019 to VIN R47514) 2008_2009MY…568
2008/09 Jaguar XF Workshop Manual …568
Table Of Contents…569
1: General Information…619
100 …619
100-00 …619
Description and Operation…619
About This Manual…619
Application and Use of Specifications…630
Battery and Battery Charging Health and Safety Precautions…631
Brake System Health and Safety Precautions…632
General Service Information…633
Health and Safety Precautions…640
How To Use This Manual…651
Important Safety Instructions…652
Diesel Fuel System Health and Safety Precautions…653
Petrol and Petrol-Ethanol Fuel Systems Health and Safety Precautions…654
Solvents, Sealants and Adhesives…655
Standard Workshop Practices…657
Air Conditioning (A/C) System Health and Safety…665
Body Repair Health and Safety and General…667
Engine Cooling System Health and Safety…671
Window Glass Health and Safety Precautions…672
Vehicle Transportation Aids and Vehicle Storage…673
New Vehicle Storage…673
New Vehicle Storage…681
Symbols Glossary…683
Supplemental Restraint System (SRS) Health and Safety Precautions…702
Road/Roller Testing…704
100-01: Identification Codes…706
Description and Operation…706
Identification Codes…706
100-02: Jacking and Lifting…715
Description and Operation…715
Jacking…715
Lifting…716
100-04: Noise, Vibration and Harshness…719
Description and Operation…719
Noise, Vibration and Harshness (NVH)…719
Diagnosis and Testing…720
Noise, Vibration and Harshness (NVH)…720
General Procedures…726
Exhaust System Neutralizing…726
2: Chassis…727
204: Suspension…727
204-00: Suspension System – General Information…727
Diagnosis and Testing…729
Suspension System…729
General Procedures…734
Camber and Caster Adjustment…734
Four-Wheel Alignment…737
Front Toe Adjustment (57.65.01)…740
Rear Toe Adjustment (57.65.08)…742
204-01: Front Suspension…743
Description and Operation…744
Component Location…744
Overview…745
System Operation and Component Description…746
Diagnosis and Testing…748
Front Suspension…748
Removal and Installation…0
Front Shock Absorber (60.30.04)…749
Front Lower Arm (60.35.53)…755
Rear Lower Arm (60.35.54)…757
Rear Lower Arm Bushing (60.35.56)…763
Shock Absorber Bushing (60.30.16) (60.30.23)…766
Front Stabilizer Bar (60.10.01) – TDV6 2.7L Diesel…768
Front Stabilizer Bar (60.10.01) – V6 3.0L Petrol…779
Front Stabilizer Bar (60.10.01) – 4.2L NA V8 – AJV8/4.2L SC V8 – AJV8…790
Front Stabilizer Bar Link (60.10.02) …802
Stabilizer Bar Link Bushing (60.10.03)…803
Upper Arm LH (60.35.41)…805
Upper Arm RH (60.35.42)…808
Front Wheel Bearing and Wheel Hub (60.25.03)…811
Wheel Knuckle (60.25.23)…812
204-02: Rear Suspension…815
Description and Operation…816
Component Location…816
Overview…817
System Operation and Component Description…818
Diagnosis and Testing…821
Rear Suspension…821
Removal and Installation…822
Upper Arm (64.25.31)…822
Lower Arm (64.35.43)…824
Shock Absorber and Spring Assembly…828
Shock Absorber Lower Bushing (64.30.39)…833
Rear Stabilizer Bar (64.35.08)…835
Rear Wheel Bearing…844
Disassembly and Assembly…853
Shock Absorber and Spring Assembly…853
204-04: Wheels and Tires…856
Description and Operation…856
Component Location…856
Overview…858
System Operation and Component Description…860
Diagnosis and Testing…865
Wheels and Tires…865
Removal and Installation…882
Tire Low Pressure Sensor…882
Tire Pressure Monitoring System (TPMS) Front Antenna…884
Tire Pressure Monitoring System (TPMS) Rear Antenna…885
Tire Pressure Monitoring System (TPMS) Module…886
Tire Pressure Monitoring System (TPMS) Receiver…888
Wheel and Tire…890
204-05: Vehicle Dynamic Suspension…891
Description and Operation…891
Component Location – V8 4.2L Petrol/V8 S/C 4.2L Petrol…891
Overview – V8 4.2L Petrol/V8 S/C 4.2L Petrol…892
System Operation and Component Description – V8 4.2L Petrol/V8 S/C 4.2L Petrol…893
Diagnosis and Testing…896
Vehicle Dynamic Suspension…896
Removal and Installation…898
Adaptive Damping Module…898
Front Suspension Vertical Accelerometer…900
Rear Suspension Vertical Accelerometer…901
204-06: Ride and Handling Optimization…902
Description and Operation…902
Component Location…902
Overview…903
System Operation and Component Description…904
205: Driveline…907
205-00: Driveline System – General Information…907
Diagnosis and Testing…907
General Procedures…911
Driveline Angle Inspection…911
205-01: Driveshaft…917
Description and Operation…918
Component Location…918
Overview…919
System Operation and Component Description…920
Diagnosis and Testing…924
General Procedures…925
Driveshaft Runout and Balancing…925
Removal and Installation…573
…926
205-02: Rear Drive Axle/Differential…928
Specification – 2.7L V6 – TdV6/3.0L NA V6 – AJ27/4.2L NA V8 – AJV8/4.2L SC V8 – AJV8…928
Description and Operation…929
Component Location – V8 4.2L Petrol/V8 S/C 4.2L Petrol…929
Overview – V8 4.2L Petrol/V8 S/C 4.2L Petrol…930
System Operation and Component Description – V8 4.2L Petrol/V8 S/C 4.2L Petrol…931
Diagnosis and Testing…934
Removal and Installation…935
Axle Assembly (51.25.13) – 2.7L V6 – TdV6/3.0L NA V6 – AJ27/4.2L NA V8 -AJV8/4.2L SC V8 – AJV8, Vehicles Without: Differential Drain Plug…935
Axle Housing Bushing (64.25.30) – 2.7L V6 – TdV6/3.0L NA V6 – AJ27/4.2L NA V8 -AJV8/4.2L SC V8 – AJV8…939
205-05: Rear Drive Halfshafts…941
Description and Operation…942
Component Location…942
Overview…943
System Operation and Component Description…944
Diagnosis and Testing…945
Removal and Installation…946
Rear Halfshaft (47.10.13)…946
Inner Constant Velocity (CV) Joint Boot (47.10.33)…954
Outer Constant Velocity (CV) Joint Boot (47.10.32)…957
206: Brake System…959
206-00: Brake System – General Information…959
Diagnosis and Testing…960
General Procedures…969
Brake Disc Runout Check…969
Brake System Bleeding (70.25.03)…970
206-03: Front Disc Brake…973
Description and Operation…974
Component Location…974
Overview…977
Diagnosis and Testing…978
Removal and Installation…979
Brake Caliper (70.55.02) – Vehicles With: Standard Brakes…979
Brake Caliper (70.55.02) – Vehicles With: High Performance Brakes…982
Brake Disc (70.10.10) – Vehicles With: Standard Brakes…986
Brake Disc (70.10.10) – Vehicles With: High Performance Brakes…987
Brake Disc Shield (70.10.18) – Vehicles With: Standard Brakes…989
Brake Disc Shield (70.10.18) – Vehicles With: High Performance Brakes…990
Brake Pads (70.40.02) – Vehicles With: Standard Brakes…991
Brake Pads (70.40.02) – Vehicles With: High Performance Brakes…994
206-04: Rear Disc Brake…998
Description and Operation…999
Component Location…999
Overview…1001
Diagnosis and Testing…1002
Removal and Installation…1003
Brake Caliper (70.55.03) (70.55.25)…1003
Brake Disc (70.10.11)…1007
Brake Pads (70.40.03)…1009
Brake Disc Shield (70.10.19)…1013
206-05: Parking Brake and Actuation…1014
Description and Operation…1014
Component Location…1014
Overview…1015
System Operation and Component Description…1016
Diagnosis and Testing…1021
General Procedures…1026
Parking Brake Cable Tension Release…1026
Removal and Installation…1028
Parking Brake Cable LH – 2.7L V6 – TdV6/3.0L NA V6 – AJ27/4.2L NA V8 – AJV8/4.2LSC V8 – AJV8…1028
Parking Brake Cable RH – 2.7L V6 – TdV6/3.0L NA V6 – AJ27/4.2L NA V8 – AJV8/4.2LSC V8 – AJV8…1029
Parking Brake Module…1030
Parking Brake Switch…1031
Parking Brake Release Actuator (70.35.45) – 4.2L NA V8 – AJV8/4.2L SC V8 – AJV8…1032
206-06: Hydraulic Brake Actuation…1038
Description and Operation…1038
Component Location…1038
Overview…1039
System Operation and Component Description…1040
Diagnosis and Testing…1045
Removal and Installation…1046
Brake Fluid Reservoir (70.30.16)…1046
Brake Master Cylinder (70.30.08)…1048
206-07: Power Brake Actuation…1051
Description and Operation…1052
Component Location…1052
Overview…1053
Diagnosis and Testing…1054
Removal and Installation…1055
Brake Booster (70.50.17)…1055
Brake Vacuum Pump – 2.7L V6 – TdV6…1057
206-09: Anti-Lock Control – Stability Assist…1061
Component Location…1062
Overview…1063
Description and Operation…1062
Diagnosis and Testing…1075
Removal and Installation…1082
Anti-Lock Brake System (ABS) Module (70.60.02)…1082
Front Wheel Speed Sensor…1083
Rear Wheel Speed Sensor (70.60.04)…1086
Steering Wheel Rotation Sensor…1088
Yaw Rate Sensor and Accelerometer…1089
211: Steering System…1090
211-00: Steering System – General Information…1090
Diagnosis and Testing…1091
General Procedures…1100
Power Steering System Bleeding (57.15.02 )…1100
211-02: Power Steering…1101
Overview…1104
Description and Operation…1101
Diagnosis and Testing…1114
Removal and Installation…1115
Steering Gear (57.10.01)…1115
Power Steering Fluid Cooler (57.15.11) – 3.0L NA V6 – AJ27/4.2L NA V8 – AJV8/4.2LSC V8 – AJV8…1119
Power Steering Fluid Reservoir (57.15.08)…1121
Power Steering Pump – TDV6 2.7L Diesel…1123
Power Steering Pump – V6 3.0L Petrol…1126
Power Steering Pump (57.20.14) – 4.2L NA V8 – AJV8…1128
211-03: Steering Linkage…1132
Overview…1134
Description and Operation…1133
Diagnosis and Testing…1136
Removal and Installation…1137
Tie Rod End (57.55.02)…1137
211-04: Steering Column…1139
Overview…1141
Description and Operation…1140
Diagnosis and Testing…1148
Removal and Installation…1149
Steering Column…1149
Steering Column Flexible Coupling…1152
Steering Wheel (57.60.01)…1154
211-05: Steering Column Switches…1158
Overview…1159
Description and Operation…1158
Diagnosis and Testing…1165
Removal and Installation…1166
Hazard Flasher Switch…1166
Steering Column Multifunction Switch LH…1167
Steering Column Multifunction Switch RH…1169
Steering Column Lock Actuator…1171
3: Powertrain…1172
303: Engine…1172
303-00: Engine System – General Information…1172
Diagnosis and Testing…1172
Engine – 3.0L NA V6 – AJ27/4.2L NA V8 – AJV8/4.2L SC V8 – AJV8…1172
Engine – TDV6 2.7L Diesel…1177
General Procedures…1180
Bearing Inspection…1180
Camshaft Bearing Journal Clearance…1181
Camshaft Bearing Journal Diameter…1182
Camshaft End Play…1183
Camshaft Lobe Lift…1184
Camshaft Surface Inspection…1185
Connecting Rod Cleaning…1186
Connecting Rod Large End Bore…1187
Crankshaft End Play…1188
Crankshaft Main Bearing Journal Clearance – 3.0L NA V6 – AJ27…1189
Crankshaft Main Bearing Journal Clearance – 4.2L NA V8 – AJV8/4.2L SC V8 – AJV8…1194
Cylinder Bore Out-of-Round…1198
Cylinder Head Distortion…1199
Exhaust Manifold Cleaning and Inspection…1200
Piston Inspection…1201
Piston Pin Diameter…1202
Piston Pin to Bore Diameter…1203
Piston Ring End Gap…1204
Piston Ring-to-Groove Clearance…1205
Valve Spring Free Length…1206
Valve Stem Diameter…1207
303-01A: Engine – TDV6 2.7L Diesel…1208
Description and Operation…1209
Overview…1210
System Operation and Component Description…1211
Diagnosis and Testing…1233
General Procedures…1234
Engine Oil Draining and Filling…1234
Removal and Installation…1236
Camshaft Front Seal…1236
Camshaft LH…1240
Camshaft Rear Seal…1257
Crankshaft Front Seal…1260
Crankshaft Pulley…1265
Crankshaft Rear Seal…1268
Crankshaft Vibration Damper…1271
Cylinder Head LH…1273
Engine Mount LH…1280
Engine Mount RH…1286
Exhaust Manifold…1295
Flexplate…1298
Oil Filter Element…1302
Oil Pan…1304
Oil Pan Extension…1312
Oil Pump…1325
Timing Belt…1330
Timing Cover…1337
Valve Cover…1347
Valve Cover LH…1358
Valve Cover RH…1368
Removal…1379
Engine (12.41.01)…1379
Installation…1391
Engine (12.41.01)…1391
303-01B: Engine – V6 3.0L Petrol…1403
Component Location…1404
Overview…1405
System Operation and Component Description…1406
Diagnosis and Testing…1407
General Procedures…1408
Engine Oil Draining and Filling…1408
Valve Clearance Adjustment (12.29.48)…1409
Valve Clearance Check (12.29.47)…1411
In-Vehicle Repair…1412
Camshafts LH (12.13.19)…1412
Crankshaft Front Seal (12.21.14)…1414
Crankshaft Pulley (12.21.09)…1415
Crankshaft Rear Seal (12.21.20)…1423
Cylinder Head (12.29.01)…1425
Engine Front Cover (12.65.01)…1429
Engine Mount LH (12.45.01)…1440
Exhaust Manifold LH (30.15.55)…1444
Flexplate (12.53.13)…1449
Oil Cooler (12.60.68)…1450
Oil Pan (12.60.44)…1453
Oil Pump (12.60.26)…1461
Timing Drive Components (12.65.13)…1463
Valve Cover LH (12.29.43)…1472
Valve Cover RH (12.29.44)…1474
Removal and Installation…1476
Intake Manifold…1476
Lower Intake Manifold…1482
Removal…1486
Engine (12.41.01)…1486
Installation…1494
Engine (12.41.01)…1494
303-01C: Engine – 4.2L NA V8 – AJV8…1501
Component Location…1502
Overview…1503
System Operation and Component…1504
Diagnosis and Testing…1522
General Procedures…1523
Engine Oil Draining and Filling…1523
Valve Clearance Adjustment (12.29.48)…1525
Valve Clearance Check (12.29.47)…1528
In-Vehicle Repair…1537
Camshafts LH (12.13.19)…1529
Camshafts RH (12.13.18)…1537
Crankshaft Front Seal (12.21.14)…1545
Crankshaft Pulley (12.21.09)…1546
Crankshaft Rear Seal (12.21.20)…1553
Cylinder Head LH (12.29.02)…1555
Engine Front Cover (12.65.01)…1563
Engine Mount LH (12.45.01)…1572
Engine Mount RH (12.45.03)…1576
Exhaust Manifold LH (30.15.55)…1580
Flexplate (12.53.13)…1588
Exhaust Manifold RH (30.15.56)…1589
Intake Manifold (30.15.01)…1595
Oil Pan (12.60.44)…1604
Oil Pan Extension (12.60.48)…1606
Oil Pump (12.60.26)…1613
Secondary Timing Chain Tensioner…1615
Timing Drive Components (12.65.13)…1616
Valve Cover LH (12.29.43)…1624
Valve Cover RH (12.29.44)…1629
Oil Filter Housing…1633
Removal and Installation…1637
Crankshaft Main Bearing Carrier…1637
Removal…1669
Engine (12.41.01)…1669
Installation…1675
Engine (12.41.01)…1675
303-01D: Engine – 4.2L SC V8 – AJV8…1680
Component Location…1681
Overview…1682
System Operation and Component…1683
Diagnosis and Testing…1702
General Procedures…1703
Engine Oil Draining and Filling…1703
In-Vehicle Repair…1704
Camshafts LH (12.13.19)…1704
Crankshaft Front Seal (12.21.14)…1713
Crankshaft Pulley (12.21.09)…1714
Crankshaft Rear Seal (12.21.20)…1717
Cylinder Head LH (12.29.02)…1719
Engine Front Cover (12.65.01)…1727
Engine Mount LH (12.45.01)…1735
Engine Mount RH (12.45.03)…1738
Exhaust Manifold LH (30.15.55)…1742
Flexplate (12.53.13)…1751
Oil Filter Housing…1752
Oil Pan (12.60.44)…1756
Oil Pump (12.60.26)…1758
Timing Drive Components (12.65.13)…1760
Twin Oil Coolers…1770
Valve Cover LH (12.29.43)…1772
Valve Cover RH (12.29.44)…1779
Removal and Installation…1784
Crankshaft Main Bearing Carrier…1784
Removal…1817
Engine (12.41.01)…1817
Installation…1824
Engine (12.41.01)…1824
303-03A: Engine Cooling – TDV6 2.7L Diesel…1830
Description and Operation…1831
Component Location…1831
Overview…1832
System Operation and Component…1833
Diagnosis and Testing…1839
Engine Cooling…1839
General Procedures…1843
Cooling System Draining, Filling and Bleeding…1843
Removal and Installation…1845
Coolant Expansion Tank (26.15.01)…1845
Cooling Fan Motor and Shroud (26.25.25)…1846
Coolant Pump…1850
Radiator (26.40.01)…1852
Thermostat (26.45.07)…1856
303-03B: Engine Cooling – V6 3.0L Petrol…1860
Description and Operation…1861
Component Location…1861
Overview…1863
System Operation and Component…1864
Diagnosis and Testing…1870
General Procedures…1874
Cooling System Draining, Filling and Bleeding…1874
Removal and Installation…1877
Coolant Expansion Tank (26.15.01)…1877
Cooling Fan Shroud…1879
Cooling Module (26.40.16)…1884
Thermostat (26.45.07)…1890
Radiator (26.40.01)…1891
Water Pump (26.50.01)…1896
303-03C: Engine Cooling – 4.2L NA V8 – AJV8/4.2L SC V8 – AJV8…1900
Description and Operation…1901
Engine Cooling -…1901
Overview…1904
System Operation and Component Description…1905
Diagnosis and Testing…1915
General Procedures…1920
Cooling System Draining, Filling and Bleeding…1920
Removal and Installation…1923
Coolant Expansion Tank (26.15.01)…1923
Cooling Fan Motor and Shroud – 4.2L SC V8 – AJV8…1925
Cooling Fan Motor and Shroud (26.25.25) – 4.2L NA V8 – AJV8…1930
Coolant Manifold – 4.2L SC V8 – AJV8…1936
Cooling Module (26.40.16) – 4.2L SC V8 – AJV8…1938
Cooling Module (26.40.16) – 4.2L NA V8 – AJV8…1945
Coolant Pump – 4.2L SC V8 – AJV8…1952
Coolant Pump – 4.2L NA V8 – AJV8…1955
Radiator (26.40.01) – 4.2L SC V8 – AJV8…1957
Radiator (26.40.01) – 4.2L NA V8 – AJV8…1960
Thermostat (26.45.07) – 4.2L SC V8 – AJV8…1964
Thermostat (26.45.07) – 4.2L NA V8 – AJV8…1967
Thermostat Housing – 4.2L SC V8 – AJV8…1970
…1972
303-03D: Supercharger Cooling – 4.2L SC V8 – AJV8…1975
Description and Operation…1976
Component Location…1976
Overview…1977
Operation and Component Description…1978
Diagnosis and Testing…1981
Removal and Installation…1982
Radiator…1982
303-04A: Fuel Charging and Controls – TDV6 2.7L Diesel…1986
Description and Operation…1987
Component Location…1987
Overview…1988
Operation and Component Description…1989
Diagnosis and Testing…2001
General Procedures…2011
Fuel Injection Component Cleaning…2011
Removal and Installation…2012
Fuel Injector (18.10.01)…2012
Fuel Injection Pump…2019
Intake Air Shutoff Throttle…2030
Swirl Plate Actuator Diaphragm…2034
303-04B: Fuel Charging and Controls – Turbocharger – TDV6 2.7L Diesel…2042
Description and Operation…2043
Component Location…2043
Overview…2044
Operation and Component Description…2045
Diagnosis and Testing…2046
Removal and Installation…2051
Turbocharger LH…2051
Turbocharger RH…2059
303-04C: Fuel Charging and Controls – V6 3.0L Petrol…2073
Description and Operation…2074
Component…2074
Overview…2075
Operation and Component Description…2076
Diagnosis and Testing…2080
Removal and Installation…2083
Fuel Charging Wiring Harness (86.70.22)…2083
Fuel Injection Supply Manifold (19.60.13)…2084
Fuel Injectors (18.10.02)…2085
Fuel Pressure Regulator (19.45.11)…2086
Throttle Body (19.70.04)…2087
303-04D: Fuel Charging and Controls – 4.2L NA V8 – AJV8…2089
Description and Operation…2090
Component Location…2091
Overview…2092
System Operation and Component Description…2093
Diagnosis and Testing…2097
Removal and Installation…2100
Fuel Injectors (18.10.02)…2100
Fuel Injection Supply Manifold (19.60.13)…2102
Fuel Pressure Regulator (19.45.11)…2109
Throttle Body (19.70.04)…2111
303-04E: Fuel Charging and Controls – 4.2L SC V8 – AJV8…2113
Description and Operation…2113
Component Location…2113
Overview…2114
System Operation and Component Description…2115
Diagnosis and Testing…2120
Removal and Installation…2121
Fuel Injectors…2121
Fuel Rail…2124
Throttle Body…2128
303-05A: Accessory Drive – TDV6 2.7L Diesel…2131
Description and Operation…2132
Component Location…2132
Overview…2133
Diagnosis and Testing…2134
Removal and Installation…2136
Accessory Drive Belt (12.10.40)…2136
Accessory Drive Belt Idler Pulley (12.10.43)…2137
Accessory Drive Belt Tensioner (12.10.41)…2138
Fuel Injection Pump Belt…2139
Fuel Injection Pump Pulley…2142
303-05B: Accessory Drive – V6 3.0L Petrol…2144
Description and Operation…2145
Component Location…2145
Overview…2146
Diagnosis and Testing…2147
Removal and Installation…2149
Accessory Drive Belt (12.10.40)…2149
Accessory Drive Belt Idler Pulley (12.10.43)…2150
Accessory Drive Belt Tensioner (12.10.41)…2151
303-05C: Accessory Drive – 4.2L NA V8 – AJV8…2152
Description and Operation…2153
Diagnosis and Testing…2155
Removal and Installation…2157
Accessory Drive Belt (12.10.40)…2157
Accessory Drive Belt Tensioner (12.10.41)…2159
Accessory Drive Belt Idler Pulley (12.10.43)…2161
303-05D: Accessory Drive – 4.2L SC V8 – AJV8…2162
Description and Operation…2163
Diagnosis and Testing…2165
Removal and Installation…2166
Accessory Drive Belt (12.10.40)…2166
Accessory Drive Belt Tensioner (12.10.41)…2167
Accessory Drive Belt Idler Pulley (12.10.43)…2168
Supercharger Belt (18.50.08)…2169
Supercharger Belt Tensioner (18.50.24)…2171
Supercharger Belt Idler Pulley (18.50.09)…2173
303-06A: Starting System – TDV6 2.7L Diesel…2175
Description and Operation…2176
Diagnosis and Testing…2178
Removal and Installation…2183
Starter Motor (86.60.01)…2183
303-06B: Starting System – V6 3.0L Petrol…2187
Description and Operation…2188
Diagnosis and Testing…2190
Removal and Installation…2194
Starter Motor (86.60.01)…2194
303-06C: Starting System – 4.2L NA V8 – AJV8/4.2L SC V8 – AJV8…2197
Description and Operation…2198
Diagnosis and Testing…2200
Removal and Installation…2205
Starter Motor (86.60.01)…2205
303-07A: Engine Ignition – V6 3.0L Petrol…2208
Description and Operation…2209
Diagnosis and Testing…2213
Removal and Installation…2216
Ignition Coil-On-Plug LH (18.20.44)…2216
Ignition Coil-On-Plug RH (18.20.43)…2217
303-07B: Engine Ignition – 4.2L NA V8 – AJV8/4.2L SC V8 – AJV8…2218
Description and Operation…2219
Diagnosis and Testing…2223
Removal and Installation…2226
Ignition Coil-On-Plug (18.20.40) – 4.2L NA V8 – AJV8…2226
Ignition Coil-On-Plug (18.20.40) – 4.2L SC V8 – AJV8…2227
303-07C: Glow Plug System…2229
Description and Operation…2230
Diagnosis and Testing…2234
303-08A: Engine Emission Control – TDV6 2.7L Diesel…2235
Description and Operation…2236
Diagnosis and Testing…2240
Removal and Installation…2244
Crankcase Vent Oil Separator…2244
Exhaust Gas Recirculation (EGR) Valve Outlet Tube (17.45.11)…2246
Exhaust Gas Recirculation (EGR) Valve LH…2248
Exhaust Gas Recirculation (EGR) Valve RH…2254
303-08B: Engine Emission Control – V6 3.0L Petrol…2259
Description and Operation…2260
Diagnosis and Testing…2265
Removal and Installation…2267
Secondary Air Injection (AIR) Control Valve…2267
Secondary Air Injection (AIR) Control Valve to Exhaust Manifold Tube LH…2269
Secondary Air Injection (AIR) Control Valve to Exhaust Manifold Tube RH…2270
Secondary Air Injection (AIR) Pump…2273
303-08C: Engine Emission Control – 4.2L NA V8 – AJV8/4.2L SC V8 – AJV8…2276
Description and Operation…2277
Diagnosis and Testing…2284
Removal and Installation…2287
Exhaust Gas Recirculation (EGR) Valve (17.45.01) – 4.2L NA V8 – AJV8…2287
Exhaust Gas Recirculation (EGR) Valve – 4.2L SC V8 – AJV8…2290
Exhaust Manifold to Exhaust Gas Recirculation (EGR) Valve Tube (17.45.11) – 4.2LNA V8 – AJV8…2294
Exhaust Manifold to Exhaust Gas Recirculation (EGR) Valve Tube – 4.2L SC V8 – AJV8…2295
Secondary Air Injection (AIR) Control Valve to Exhaust Manifold Tube…2296
Secondary Air Injection (AIR) Control Valve – 4.2L NA V8 – AJV8…2301
Secondary Air Injection (AIR) Control Valve – 4.2L SC V8 – AJV8…2303
Secondary Air Injection (AIR) Pump…2305
Secondary Air Injection Manifold Absolute Pressure Sensor…2308
303-12A: Intake Air Distribution and Filtering – TDV6 2.7L Diesel…2309
Description and Operation…2310
Diagnosis and Testing…2313
Removal and Installation…2316
Air Cleaner (19.10.05)…2316
Air Cleaner Element (19.10.08)…2319
Charge Air Cooler…2320
303-12B: Intake Air Distribution and Filtering – V6 3.0L Petrol…2324
Description and Operation…2325
Diagnosis and Testing…2328
Removal and Installation…2331
Air Cleaner…2331
Air Cleaner Outlet Pipe…2333
Air Cleaner Element…2334
303-12C: Intake Air Distribution and Filtering – 4.2L NA V8…2336
Description and Operation…2337
Diagnosis and Testing…2340
Removal and Installation…2343
Air Cleaner…2343
Air Cleaner Outlet Pipe…2346
Air Cleaner Element…2347
303-12D: Intake Air Distribution and Filtering – 4.2L SC V8…2349
Description and Operation…2350
Diagnosis and Testing…2353
Removal and Installation…2354
Air Cleaner LH…2354
Air Cleaner RH…2357
Air Cleaner Element…2360
Air Cleaner Outlet Pipe…2362
Charge Air Cooler…2363
Supercharger…2365
Supercharger Outlet Pipe…2371
303-13A: Evaporative Emissions – V6 3.0L Petrol…2374
Description and Operation…2375
Diagnosis and Testing…2378
…2385
Evaporative Emission Canister (17.15.13)…2385
Evaporative Emission Canister Purge Valve (17.15.30)…2391
Evaporative Emission Canister Vent Solenoid (17.15.45)…2393
303-13B: Evaporative Emissions – 4.2L NA V8 – AJV8/4.2L SC V8 – AJV8…2395
Description and Operation…2396
Diagnosis and Testing…2401
Removal and Installation…2403
Evaporative Emission Canister (17.15.13)…2403
Evaporative Emission Canister Purge Valve (17.15.30) – 4.2L NA V8 – AJV8…2405
Evaporative Emission Canister Purge Valve – 4.2L SC V8 – AJV8…2407
303-14A: Electronic Engine Controls – TDV6 2.7L Diesel…2409
Description and Operation…2410
Diagnosis and Testing…2427
Removal and Installation…2430
Camshaft Position (CMP) Sensor (18.30.63)…2430
Crankshaft Position (CKP) Sensor (18.30.12)…2432
Crankshaft Position (CKP) Sensor Ring…2435
Engine Control Module (ECM) (18.30.01)…2439
Engine Coolant Temperature (ECT) Sensor (18.30.10)…2444
Engine Oil Pressure (EOP) Sensor…2445
Fuel Rail Pressure (FRP) Sensor (18.30.98)…2446
Fuel Temperature Sensor (18.30.99)…2453
Knock Sensor (KS) LH (18.30.92)…2456
Knock Sensor (KS) RH (18.30.93)…2458
Intake Air Temperature (IAT) Sensor…2460
Manifold Absolute Pressure (MAP) Sensor (18.30.86)…2461
Mass Air Flow (MAF) Sensor (18.30.15)…2462
Oil Temperature Sensor (18.31.01)…2463
303-14B: Electronic Engine Controls – V6 3.0L Petrol…2465
Description and Operation…2466
Diagnosis and Testing…2484
Removal and Installation…2487
Camshaft Position (CMP) Sensor LH (18.31.12)…2487
Camshaft Position (CMP) Sensor RH (18.31.11)…2488
Catalyst Monitor Sensor (18.30.66)…2489
Crankshaft Position (CKP) Sensor (18.30.12)…2490
Engine Control Module (ECM) (18.30.01)…2491
Engine Coolant Temperature (ECT) Sensor…2495
Fuel Temperature Sensor…2496
Heated Oxygen Sensor (HO2S)…2497
Intake Manifold Tuning (IMT) Valve LH (19.70.30)…2499
Knock Sensor (KS) LH (18.30.92)…2500
Knock Sensor (KS) RH (18.30.93)…2501
Manifold Absolute Pressure (MAP) Sensor (18.30.86)…2502
Mass Air Flow (MAF) Sensor (18.30.15)…2503
Oil Temperature Sensor (18.31.01)…2504
Variable Camshaft Timing (VCT) Oil Control Solenoid (18.30.90)…2505
303-14C: Electronic Engine Controls – 4.2L…2506
Description and Operation…2507
Diagnosis and Testing…2526
General Procedures…2554
Powertrain Control Module (PCM) Long Drive Cycle Self-Test…2554
Powertrain Control Module (PCM) Short Drive Cycle Self-Test…2555
Removal and Installation…2556
Camshaft Position (CMP) Sensor LH (18.31.12)…2556
Camshaft Position (CMP) Sensor RH (18.31.11)…2558
Catalyst Monitor Sensor (18.30.66)…2559
Crankshaft Position (CKP) Sensor (18.30.12) – 4.2L NA V8 – AJV8…2560
Engine Control Module (ECM) (18.30.01)…2561
Engine Coolant Temperature (ECT) Sensor (18.30.10)…2566
Fuel Temperature Sensor (18.30.99)…2567
Heated Oxygen Sensor (HO2S)…2568
Intake Air Temperature (IAT) Sensor (18.30.52)…2569
Knock Sensor (KS) (18.30.69)…2570
Manifold Absolute Pressure (MAP) Sensor (18.30.86)…2571
Mass Air Flow (MAF) Sensor (18.30.15)…2572
Oil Temperature Sensor (18.31.01)…2573
Variable Camshaft Timing (VCT) Oil Control Solenoid (18.30.90)…2574
307: Automatic Transmission/Transaxle…2575
307-01: Automatic Transmission/Transaxle…2575
Description and Operation…2575
Component Location – Vehicles With: ZF 6HP26…2575
Overview – Vehicles With: ZF 6HP26…2576
System Operation and Component Description – Vehicles With: ZF 6HP26…2577
Transmission Electronic Control System…2607
Vehicles With: ZF 6HP26 – Component Location…2607
Vehicles With: ZF 6HP26 – Overview…2608
Vehicles With: ZF 6HP26 – System Operation and Component Description…2609
Diagnosis and Testing…2611
General Procedures…2611
Transmission Fluid Drain and Refill (44.24.02)…2620
Transmission Fluid Level Check…2623
In-Vehicle Repair…2626
Extension Housing Seal (44.20.18)…2626
Transmission Fluid Pan, Gasket and Filter (44.24.07)…2632
Transmission Control Module (TCM) and Main Control Valve Body…2634
Removal…2639
Transmission (44.20.01) – TDV6 2.7L Diesel…2639
Transmission (44.20.01) – V6 3.0L Petrol…2645
Transmission (44.20.01) – V8 4.2L Petrol/V8 S/C 4.2L Petrol…2648
Installation…2661
Transmission (44.20.01) – TDV6 2.7L Diesel…2652
Transmission (44.20.01) – V6 3.0L Petrol…2658
Transmission (44.20.01) – V8 4.2L Petrol/V8 S/C 4.2L Petrol…2661
307-02: Transmission/Transaxle Cooling…2665
Description and Operation…2665
Component Location – Vehicles With: ZF 6HP26…2665
Overview – Vehicles With: ZF 6HP26…2667
System Operation and Component Description – Vehicles With: ZF 6HP26…2668
Diagnosis and Testing…2669
Removal and Installation…2670
Transmission Fluid Cooler (44.24.10) – TDV6 2.7L Diesel…2670
Transmission Fluid Cooler Tubes (44.24.19) – TDV6 2.7L Diesel…2674
307-05: Automatic Transmission/Transaxle External Controls…2684
Description and Operation…2685
Component Location – Vehicles With: ZF 6HP26…2685
Overview – Vehicles With: ZF 6HP26…2686
System Operation and Component Description – Vehicles With: ZF 6HP26…2687
Diagnosis and Testing…2691
Removal and Installation…2697
Transmission Control Switch (TCS)…2697
Transmission Control Switch (TCS) Knob…2699
Emergency Park Position Release Lever…2700
Upshift Paddle Switch…2703
Downshift Paddle Switch…2704
309: Exhaust System…2705
309-00A: Exhaust System – TDV6 2.7L Diesel…2705
Description and Operation…2706
Diagnosis and Testing…2713
Removal and Installation…2716
Catalytic Converter (17.50.05)…2716
Exhaust System…2720
Diesel Particulate Filter (DPF)…2724
Diesel Particulate Filter (DPF) Differential Pressure Sensor…2727
Front Muffler (30.10.18)…2728
Rear Muffler…2730
309-00B: Exhaust System – V6 3.0L Petrol…2731
Description and Operation…2732
Diagnosis and Testing…2735
Removal and Installation…2738
Catalytic Converter (17.50.05)…2738
Exhaust System…2741
Front Muffler (30.10.18)…2744
Rear Muffler…2746
309-00C: Exhaust System – 4.2L NA V8 – AJV8/4.2L SC V8 – AJV8…2747
Description and Operation…2748
Diagnosis and Testing…2752
Removal and Installation…2756
Catalytic Converter (17.50.05)…2756
Exhaust System…2759
Front Muffler (30.10.18)…2762
Rear Muffler…2764
310: Fuel System – General Information…2765
310-00: Fuel System – General Information…2765
General Procedures…598
Fuel System Pressure Check – 3.0L NA V6 – AJ27/4.2L NA V8 – AJV8/4.2L SC V8 –AJV8…2766
Fuel System Pressure Release (19.50.02) – 3.0L NA V6 – AJ27/4.2L NA V8 –AJV8/4.2L SC V8 – AJV8…2769
Fuel Tank Draining…2770
Low-Pressure Fuel System Bleeding – TDV6 2.7L Diesel…2778
Spring Lock Couplings…2779
Quick Release Coupling…2783
Quick Release Coupling – Push Connect…2784
310-01A: Fuel Tank and Lines – TDV6 2.7L Diesel…2786
Description and Operation…2787
Diagnosis and Testing…2797
Removal and Installation…2801
Fuel Cooler…2801
Fuel Filter…2802
Fuel Tank…2805
Fuel Pump Module (19.45.08)…2807
Fuel Transfer Unit…2809
310-01B: Fuel Tank and Lines – V6 3.0L Petrol…2811
Description and Operation…2812
Diagnosis and Testing…2819
Removal and Installation…2823
Fuel Filter…2823
Fuel Level Sender LH…2825
Fuel Level Sender RH…2826
Fuel Pump Module (19.45.08)…2828
Fuel Tank…2834
Fuel Tank Filler Pipe (19.55.33)…2836
Fuel Transfer Unit…2838
310-01C: Fuel Tank and Lines – 4.2L NA V8 – AJV8/4.2L SC V8 – AJV8…2845
Description and Operation…2846
Diagnosis and Testing…2854
Removal and Installation…2859
Fuel Filter…2859
Fuel Level Sender LH…2861
Fuel Level Sender RH…2862
Fuel Pump Module (19.45.08)…2864
Fuel Tank…2871
Fuel Tank Filler Pipe (19.55.33)…2873
Fuel Transfer Unit…2875
310-02: Acceleration Control…2883
Diagnosis and Testing…2884
Removal and Installation…2886
Accelerator Pedal…2886
310-03A: Speed Control – TDV6 2.7L Diesel…2887
Description and Operation…2888
Diagnosis and Testing…2895
General Procedures…2899
Removal and Installation…2901
Speed Control Deactivator Switch…2901
Speed Control Module…2903
Speed Control Sensor…2904
Speed Control Switch…2905
310-03B: Speed Control – V6 3.0L Petrol…2907
Description and Operation…2908
Diagnosis and Testing…2912
General Procedures…2913
Removal and Installation…2915
Speed Control Deactivator Switch…2915
Speed Control Module…2917
Speed Control Sensor…2918
Speed Control Switch…2919
310-03C: Speed Control – 4.2L NA V8 – AJV8/4.2L SC V8 – AJV8…2920
Description and Operation…2921
Diagnosis and Testing…2929
General Procedures…2934
Removal and Installation…2937
Speed Control Deactivator Switch…2937
Speed Control Module…2939
Speed Control Sensor…2940
Speed Control Switch…2942
4: Electrical…2943
412: Climate Control System…2943
412-00: Climate Control System – General Information…2943
Diagnosis and Testing…2944
General Procedures…2948
Air Conditioning (A/C) System Recovery, Evacuation and Charging (82.30.30)…2948
Air Conditioning (A/C) System Flushing…2950
Contaminated Refrigerant Handling…2951
Electronic Leak Detection…2952
Fluorescent Dye Leak Detection…2953
Inspection and Assembly Requirements…2954
Manifold Gauge Set Connection…2955
Refrigerant Oil Adding…2956
Refrigerant System Tests…2957
412-01: Climate Control…2958
Description and Operation…2959
Air Distribution and Filtering…2959
Component Location…2965
Overview…2961
System Operation and Component Description…2962
Heating and Ventilation…2965
Component Location…2965
Overview…2966
System Operation and Component Description…2967
Air Conditioning…2969
Component Location…2969
Overview…2970
System Operation and Component Description…2971
Control Components…2977
Component Location…2977
Overview…2979
System Operation and Component Description…2981
Removal and Installation…2989
Ambient Air Temperature Sensor…2989
Blower Motor…2991
Blower Motor Control Module…2992
Center Registers…2993
Climate Control Assembly…2995
Climate Control Module…2998
Defrost Vent/Register Blend Door Actuator…2999
Driver Side Register…3000
Evaporator…3003
Floor Console Register…3006
Footwell Vent/Duct Blend Door Actuator…3008
Heater Core…3009
Heater Core and Evaporator Core Housing…3011
Instrument Panel Register Trim Panel…3013
In-Vehicle Temperature Sensor…3016
Passenger Side Register…3017
Pollen Filter…3020
Recirculation Blend Door Actuator…3022
Sunload Sensor…3023
Thermostatic Expansion Valve…3025
412-03: Air Conditioning…3027
Diagnosis and Testing…3028
Removal and Installation…3029
Air Conditioning (A/C) Compressor (82.10.20) – 4.2L NA V8 – AJV8/4.2L SC V8 – AJV8…3029
Condenser Core – 4.2L NA V8 – AJV8…3031
Condenser Core – 4.2L SC V8 – AJV8…3034
Pressure Cutoff Switch (82.10.32)…3036
413: Instrumentation and Warning Systems…3037
413-01: Instrument Cluster…3037
Description and Operation…3038
Diagnosis and Testing…3047
Removal and Installation…3057
413-06: Horn…3060
Removal and Installation…3061
Horn…3061
Horn Switch…3063
413-08: Information and Message Center…3064
Description and Operation…3064
Diagnosis and Testing…3070
413-09: Warning Devices…3075
Blind Spot Monitoring System…3071
Blind Spot Monitoring System Operation …3072
Diagnosis and Testing…3075
Warning Devices…3075
413-13: Parking Aid…3079
Description and Operation…3079
Diagnosis and Testing…3088
Removal and Installation…3092
Front Inner Parking Aid Sensor…3092
Front Outer Parking Aid Sensor…3093
Parking Aid Camera…3094
Parking Aid Module…3095
Rear Parking Aid Sensor…3096
414: Battery and Charging System…3097
414-00: Charging System – General Information…3097
Battery Care…3097
Quiescent Drain…3102
Battery Report Form…3104
414-01: Battery, Mounting and Cables…3105
Description and Operation…3105
Diagnosis and Testing…3110
General Procedures…3124
Removal and Installation…3126
414-02C: Generator and Regulator…3129
Description and Operation…3129
Diagnosis and Testing…3133
Removal and Installation…3134
Generator (86.10.02) – 4.2L NA V8 – AJV8…3134
Generator (86.10.02) – 4.2L SC V8 – AJV8…3140
415: Information and Entertainment Systems…3145
415-00: Information and Entertainment System – General Information…3145
Diagnosis and Testing…3145
Information and Entertainment System…3145
Cellular Phone…3159
Navigation System…3163
415-01: Information and Entertainment System…3166
Description and Operation…3167
Audio System…3167
Component Location…3167
Overview…3168
System Operation and Component Description…3169
Speakers…3181
Component Location…3181
Overview…3182
System Operation and Component Description…3183
Cellular Phone…3187
Component Location…3187
Overview…3188
System Operation and Component Description…3189
Navigation System…3193
Component Location…3193
Overview…3194
System Operation and Component Description…3195
Video System…3203
Component Location…3203
Overview…3204
System Operation and Component Description…3205
Diagnosis and Testing…3210
Removal and Installation…3211
Audio Unit…3211
Audio Unit Antenna Amplifier…3212
Audio and Climate Control Assembly…3213
Front Door Speaker…3214
Information and Entertainment Display…3215
Information and Entertainment Module…3217
Instrument Panel Speaker…3218
Rear Door Speaker…3219
Steering Wheel Audio Controls…3220
Subwoofer Amplifier…3222
Subwoofer Speaker…3224
417: Lighting…3225
417-01: Exterior Lighting…3225
Description and Operation…3226
Diagnosis and Testing…3243
Removal and Installation…3247
Approach Lamp…3247
Headlamp Assembly…3248
Headlamp Leveling Front Sensor…3252
Headlamp Leveling Rear Sensor…3254
High Mounted Stoplamp…3256
Rear Fog Lamp…3257
Rear Lamp Assembly…3258
Side Turn Signal Lamp…3260
417-02: Interior Lighting…3261
Description and Operation…3261
Diagnosis and Testing…3269
417-04: Daytime Running Lamps…3271
418: Electrical Distribution…3273
418-00: Module Communications Network…3273
Description and Operation…3273
Diagnosis and Testing…3280
Removal and Installation…3294
Central Junction Box (CJB)…3294
418-02: Wiring Harnesses…3296
Description and Operation…3296
General Procedures…3308
Removal and Installation…3309
Engine Wiring Harness – TDV6 2.7L Diesel…3309
Luggage Compartment Lid Wiring Harness…3328
419: Electronic Feature Group…3329
419-01A: Anti-Theft – Active…3329
Description and Operation…3329
Diagnosis and Testing…3335
Removal and Installation…3344
Anti-Theft Alarm Horn (86.52.03)…3344
419-01B: Anti-Theft – Passive…3331
Description and Operation…3331
Diagnosis and Testing…3335
419-07: Navigation System…3348
Removal and Installation…3348
Navigation System Antenna (86.62.06)…3348
Navigation System Module (86.62.05)…3350
419-08: Cellular Phone…3351
Removal and Installation…3351
Bluetooth Module…3351
419-10: Multifunction Electronic Modules…3353
Description and Operation…3354
Diagnosis and Testing…3363
Driver Door Module (DDM)…3363
Remote Keyless Entry (RKE) Module…3368
Passenger Door Module (PDM)…3371
Removal and Installation…3376
Driver Door Module (DDM)…3376
Driver Seat Module (DSM)…3377
Passenger Door Module (PDM)…3378
Rear Door Module (RDM)…3379
5: Body and Paint…3380
501-02: Front End Body Panels…3380
Removal and Installation…609
Air Deflector…3381
Cowl Vent Screen (76.10.01)…3382
Engine Rear Undershield…3384
Fender Splash Shield…3385
Radiator Splash Shield…3386
Secondary Bulkhead Center Panel…3387
Secondary Bulkhead Panel LH – 2.7L V6 – TdV6/3.0L NA V6 – AJ27/4.2L NA V8 –AJV8/4.2L SC V8 – AJV8…3388
Secondary Bulkhead Panel RH – 2.7L V6 – TdV6/3.0L NA V6 – AJ27/4.2L NA V8 –AJV8/4.2L SC V8 – AJV8…3391
501-03: Body Closures…3394
Removal and Installation…3394
Front Door…3394
Fuel Filler Door…3397
Fuel Filler Door Assembly…3398
Luggage Compartment Lid (76.19.01)…3400
Rear Door…3403
501-05: Interior Trim and Ornamentation…3406
Removal and Installation…3407
A-Pillar Trim Panel…3407
B-Pillar Lower Trim Panel…3409
B-Pillar Upper Trim Panel…3410
C-Pillar Lower Trim Panel…3415
C-Pillar Trim Panel…3419
Cowl Side Trim Panel…3421
Engine Cover (76.11.35) – 4.2L NA V8 – AJV8…3423
Engine Cover (76.11.35) – TDV6 2.7L Diesel…3424
Engine Cover – 4.2L SC V8 – AJV8…3425
Front Door Trim Panel (76.34.01)…3426
Front Scuff Plate Trim Panel…3430
Instrument Panel Speaker Grille…3431
Headliner…3433
Loadspace Scuff Plate Trim Panel…3439
Loadspace Trim Panel…3440
Loadspace Trim Panel LH…3441
Loadspace Trim Panel RH…3442
Luggage Compartment Lid Trim Panel…3443
Parcel Shelf…3444
Rear Door Trim Panel…3452
Rear Scuff Plate Trim Panel…3458
Sun Visor (76.10.48)…3459
501-08: Exterior Trim and Ornamentation…3461
Removal and Installation…3462
Radiator Grille…3462
Luggage Compartment Lid Moulding…3463
501-09: Rear View Mirrors…3465
Description and Operation…3465
Diagnosis and Testing…3470
Rear View Mirrors…3470
Removal and Installation…3472
Exterior Mirror…3472
Exterior Mirror Cover…3474
Exterior Mirror Glass…3475
Exterior Mirror Motor…3476
Interior Rear View Mirror…3478
501-10: Seating…3480
Description and Operation…3481
Diagnosis and Testing…3491
Removal and Installation…3505
Front Seat (76.70.01)…3505
Front Seat Backrest (76.70.06)…3509
Front Seat Backrest Cover (76.70.15)…3511
Front Seat Cushion Cover…3514
Front Seat Recliner Motor…612
Front Seat Track Motor…3519
Memory Seat Position Switch…3521
Seat Base…3522
Rear Seat Backrest Cover (76.70.48) (78.90.12)…3525
Rear Seat Cushion (76.70.37)…3529
Front Seat Height Adjustment Motor…3530
Front Seat Control Switch…3534
Rear Seat Bolster…3538
501-11: Glass, Frames and Mechanisms…3540
Description and Operation…3541
Diagnosis and Testing…3546
General Procedures…3548
Door Window Motor Initialization…3548
Removal and Installation…3549
Door Window Regulator Motor (86.25.04)…3549
Driver Door Window Control Switch (86.25.03) (86.25.08)…3553
Front Door Window Glass…3554
Front Door Window Regulator and Motor (76.31.45)…3556
Passenger Door Window Control Switch…612
Rear Door Fixed Window Glass…3559
Rear Door Window Glass…3564
Rear Door Window Regulator and Motor…3565
Rear Window Glass…3566
Windshield Glass…3570
501-12: Instrument Panel and Console…3573
Description and Operation…3574
Removal and Installation…3577
Floor Console…3577
Floor Console Cup Holder…3581
Floor Console Double Cup Holder…3582
Floor Console Side Trim Panel…3584
Glove Compartment…3588
Instrument Panel Console…3591
Instrument Panel Lower Trim Panel…3597
Overhead Console…3602
501-14: Handles, Locks, Latches and Entry Systems…3606
Description and Operation…3607
Diagnosis and Testing…3615
Removal and Installation…3618
Exterior Front Door Handle…3618
Exterior Luggage Compartment Lid Release Switch…3620
Exterior Rear Door Handle…3622
Front Door Latch…3624
Front Door Lock Cylinder…3629
Interior Front Door Handle…3631
Luggage Compartment Lid Latch Actuator…3632
Luggage Compartment Lid Lock Cylinder…3633
Rear Door Latch…3635
501-16: Wipers and Washers…3639
Description and Operation…3640
Diagnosis and Testing…3649
Removal and Installation…3651
Headlamp Washer Jet…3651
Headlamp Washer Pump…3652
Rain Sensor…3655
Windshield Washer Reservoir…3656
Windshield Wiper Motor…3659
Windshield Washer Pump…3661
501-17: Roof Opening Panel…3662
Description and Operation…3663
Diagnosis and Testing…3667
General Procedures…3668
Roof Opening Panel Alignment…3668
Motor Synchronization (76.82.48)…3669
Removal and Installation…3670
Roof Opening Panel Front Drain Hose…3670
Roof Opening Panel Frame…3672
Roof Opening Panel Glass…3675
Roof Opening Panel Motor…3677
Roof Opening Panel Rear Drain Hose…3678
Roof Opening Panel Weatherstrip…3680
501-19: Bumpers…3681
Removal and Installation…3682
Front Bumper Cover…3682
Front Bumper Cover Insert…3685
Rear Bumper Cover…3686
Rear Bumper…3688
501-20A: Safety Belt System…3689
Description and Operation…3690
Diagnosis and Testing…3693
Removal and Installation…3697
Front Safety Belt Buckle…3697
Front Safety Belt Retractor…3698
Rear Center Safety Belt Retractor…3700
Rear Safety Belt Buckle…3701
Rear Safety Belt Retractor…3702
Safety Belt Shoulder Height Adjuster…3703
501-20B: Supplemental Restraint System…3704
Description and Operation…3705
Diagnosis and Testing…3720
General Procedures…3730
Air Bag Disposal…3730
Removal and Installation…3733
B-Pillar Side Impact Sensor…3733
Clockspring…3734
C-Pillar Side Impact Sensor…3739
Crash Sensor…3740
Driver Air Bag Module…3741
Front Door Side Impact Sensor…3743
Occupant Classification Sensor…3745
Passenger Air Bag Module…3760
Restraints Control Module (RCM)…3771
501-20C: Pedestrian Protection System…3773
Description and Operation…3773
Diagnosis and Testing…3782
Removal and Installation…3786
Pedestrian Impact Sensor…3786
Pedestrian Protection Hood Actuator LH…3787
Pedestrian Protection Hood Actuator RH…3788
Pedestrian Protection Module…3789
501-25A: Body Repairs – General Information…3790
501-25B: Body Repairs – Corrosion Protection…3810
501-25C: Body Repairs – Water Leaks…3823
501-26: Body Repairs – Vehicle Specific Information and Tolerance Checks…3828
Body and Frame…3828
501-27: Front End Sheet Metal Repairs…3842
Description and Operation…3842
Removal and Installation…3845
Fender Apron Closing Panel Front Section…3845
Fender Apron Panel…3848
Fender Apron Panel Closing Panel…3854
Fender Apron Panel Front Extension…3857
Fender Apron Panel Front Section…3859
Front Bumper Mounting…3862
Front Fender…3864
Front Fender Support Bracket…3867
Front Side Member…3869
Front Side Member and Suspension Top Mount Assembly…3878
Front Side Member Closing Panel…3888
Front Side Member Closing Panel Section…3889
Front Side Member Section…3890
Front Wheelhouse Section…3897
Hood Latch Panel…3901
Hood Latch Panel Mounting Bracket…3904
501-28: Roof Sheet Metal Repairs…3907
Description and Operation…3907
Roof…3907
Removal and Installation…3908
Roof Panel – Vehicles With: Sliding Roof Opening Panel…3908
Roof Panel – Vehicles Without: Sliding Roof Opening Panel…3913
501-29: Side Panel Sheet Metal Repairs…3918
Description and Operation…3918
Side Panel Sheet Metal…3918
Removal and Installation…3921
A-Pillar Outer Panel…3921
A-Pillar Reinforcement…3931
B-Pillar Inner Panel…3942
B-Pillar Reinforcement…3947
Front Door Skin Panel…3952
Rear Door Skin Panel…3957
Rocker Panel…3961
Rocker Panel and B-Pillar Outer Panel…3969
Rocker Panel Front Section…3980
Rocker Panel Inner Reinforcement…3988
Rocker Panel Rear Section…3995
501-30: Rear End Sheet Metal Repairs…4003
Removal and Installation…4003
Back Panel…4003
Quarter Panel…4007
Quarter Panel Lower Extension…4017
Rear Bumper Mounting…4021
502: Frame and Mounting…4024
502-00: Uni-Body, Subframe and Mounting System…4024
Removal and Installation…4024
Front Subframe (76.10.05) – TDV6 2.7L Diesel…4024
Front Subframe (76.10.05) – V6 3.0L Petrol…4034
Front Subframe (76.10.05) – 4.2L NA V8 – AJV8…4044
Front Subframe (76.10.05) – 4.2L SC V8 – AJV8…4054
Rear Subframe (64.25.01)…4064
Rear Subframe Rear Bushing (64.25.36)…4070
Jaguar XF MY08-MY11 Repair Manual…4072
ACCESSORIES & EQUIPEMNT Body Repairs – Vehicle Specific Information and Tolerance…4077
ACCESSORIES & EQUIPMENT Anti-Theft – Active…4099
ACCESSORIES & EQUIPMENT Anti-Theft – Passive…4117
ACCESSORIES & EQUIPMENT Body Closures…4128
ACCESSORIES & EQUIPMENT Body Repairs – General Information…4150
ACCESSORIES & EQUIPMENT Body Repairs – Water Leaks…4191
ACCESSORIES & EQUIPMENT Bumpers…4199
ACCESSORIES & EQUIPMENT Cellular Phone…4219
ACCESSORIES & EQUIPMENT Daytime Running Lamps (DRL)…4223
ACCESSORIES & EQUIPMENT Exterior Lighting…4225
ACCESSORIES & EQUIPMENT Exterior Trim and Ornamentation…4291
ACCESSORIES & EQUIPMENT Front End Body Panels…4300
ACCESSORIES & EQUIPMENT Front End Sheet Metal Repairs…4350
ACCESSORIES & EQUIPMENT Glass, Frames and Mechanisms…4478
ACCESSORIES & EQUIPMENT Handles, Locks, Latches and Entry Systems…4548
ACCESSORIES & EQUIPMENT Horn…4635
ACCESSORIES & EQUIPMENT Information and Entertainment System (DTC Audio Input Control Module)…4642
ACCESSORIES & EQUIPMENT Information and Entertainment System – General Information…4660
ACCESSORIES & EQUIPMENT Information and Entertainment System…4747
ACCESSORIES & EQUIPMENT Information and Message Center…4825
ACCESSORIES & EQUIPMENT Instrument Cluster…4846
ACCESSORIES & EQUIPMENT Instrument Panel and Console…4905
ACCESSORIES & EQUIPMENT Interior Lighting…4986
ACCESSORIES & EQUIPMENT Interior Trim and Ornamentation…5002
ACCESSORIES & EQUIPMENT Module Communications Network…5117
ACCESSORIES & EQUIPMENT Multifunction Electronic Modules…5181
ACCESSORIES & EQUIPMENT Navigation System…5228
ACCESSORIES & EQUIPMENT Parking Aid…5248
ACCESSORIES & EQUIPMENT Pedestrian Protection System…5303
ACCESSORIES & EQUIPMENT Rear End Sheet Metal Repairs…5326
ACCESSORIES & EQUIPMENT Rear View Mirrors…5444
ACCESSORIES & EQUIPMENT Roof Sheet Metal Repairs…5471
ACCESSORIES & EQUIPMENT Seating…5496
ACCESSORIES & EQUIPMENT Side Panel Sheet Metal Repairs…5706
ACCESSORIES & EQUIPMENT Speed Control (V8 5.0L PetrolV8 SC 5.0L Petrol)…5866
ACCESSORIES & EQUIPMENT Telematics…5910
ACCESSORIES & EQUIPMENT Uni-Body, Subframe and Mounting System…5911
ACCESSORIES & EQUIPMENT Warning Devices…6108
ACCESSORIES & EQUIPMENT Wipers and Washers…6121
ACCESSORIES & EQUIPMENT Wiring Harnesses…6168
BRAKES Anti-Lock Control – Stability Assist…6211
BRAKES Front Disc Brake (V8 5.0L PetrolV8 SC 5.0L PetrolTDV6 3.0L Diesel)…6291
BRAKES Hydraulic Brake Actuation…6366
BRAKES Parking Brake and Actuation…6388
BRAKES Power Brake Actuation…6429
BRAKES Rear Disc Brake (V8 5.0L PetrolV8 SC 5.0L PetrolTDV6 3.0L Diesel)…6443
CABIN AIR FILTER Jaguar – XF…6492
DRIVELINEAXLES Driveshaft…6495
DRIVELINEAXLES Rear Drive AxleDifferential…6504
DRIVELINEAXLES Rear Drive Halfshafts…6583
ELECTRICAL Battery and Charging System – General Information…6651
ELECTRICAL Battery, Mounting and Cables…6662
ELECTRICAL Generator and Regulator (V8 5.0L PetrolV8 SC 5.0L Petrol)…6714
ENGINE Accessory Drive (V8 5.0L Petrol)…6726
ENGINE Accessory Drive (V8 SC 5.0L Petrol)…6735
ENGINE Electronic Engine Controls (V8 5.0L Petrol)…6750
ENGINE Electronic Engine Controls (V8 SC 5.0L Petrol)…6909
ENGINE Engine (V8 5.0L Petrol)…7077
ENGINE Engine (V8 SC 5.0L Petrol)…7815
ENGINE Engine Cooling (V8 5.0L PetrolV8 SC 5.0L Petrol)…8428
ENGINE Engine Emission Control (V8 5.0L PetrolV8 SC 5.0L Petrol)…8601
ENGINE Engine Ignition (V8 5.0L PetrolV8 SC 5.0L Petrol)…8611
ENGINE Exhaust System (V8 5.0L PetrolV8 SC 5.0L Petrol)…8625
ENGINE Fuel Charging and Controls (V8 5.0L Petrol)…8661
ENGINE Fuel Charging and Controls (V8 SC 5.0L Petrol)…8847
ENGINE Fuel System – General Information…9035
ENGINE Fuel Tank and Lines (V8 5.0L PetrolV8 SC 5.0L Petrol)…9077
ENGINE PERFORMANCE Acceleration Control…9128
ENGINE PERFORMANCE Firing Order & Cylinder Identification – Jaguar – All Models…9137
ENGINE PERFORMANCE Intake Air Distribution and Filtering (V8 5.0L Petrol)…9139
ENGINE PERFORMANCE Intake Air Distribution and Filtering (V8 SC 5.0L Petrol)…9174
ENGINE Starting System (V8 5.0L PetrolV8 SC 5.0L Petrol)…9248
ENGINE Supercharger Cooling (V8 SC 5.0L Petrol)…9263
GENINFO General Information – Diagnostic Trouble Code (DTC) Index (2 of 3)…9282
GENINFO General Information – Diagnostic Trouble Code (DTC) Index (3 of 3)…9619
GENINFO General Information…9778
GENINFO Identification Codes…9891
GENINFO Noise, Vibration and Harshness…9910
HVAC Air Conditioning…9922
HVAC Auxiliary Climate Control…9963
HVAC Climate Control System – General Information…9979
HVAC Climate Control…10003
REMINDER INDICATOR RESET PROCEDURES Jaguar – 1980-14…10159
RESTRAINTS Safety Belt System…10164
RESTRAINTS Supplemental Restraint System…10187
STEERING Power steering…10353
STEERING Steering Column Switches…10478
STEERING Steering Column…10502
STEERING Steering Linkage…10537
STEERING Steering System – General Information…10544
SUSPENSION Front Suspension…10588
SUSPENSION Rear Suspension…10795
SUSPENSION Vehicle Dynamic Suspension…10912
SUSPENSION Wheels and Tires…10966
SYSTEM WIRING DIAGRAMS…11052
TIRE PRESSURE MONITORING SYSTEMS Jaguar – XF-Series (X250) – 2009-13…11136
TRANSMISSION Automatic TransmissionTransaxle (V8 5.0L PetrolV8 SC 5.0L PetrolTDV6 3.0L Diesel)…11139
TRANSMISSION Automatic TransmissionTransaxle External Controls (V8 5.0L PetrolV8 SC 5.0L PetrolTDV6 3.0L Diesel)…11378
TRANSMISSION TransmissionTransaxle Cooling (V8 5.0L PetrolV8 SC 5.0L PetrolTDV6 3.0L Diesel)…11400
Jaguar XF MY12-MY15 Repair Manual…11412
ACCESSORIES & EQUIPEMNT Body Repairs – Vehicle Specific Information and Tolerance…11416
ACCESSORIES & EQUIPMENT Anti-Theft – Active…11438
ACCESSORIES & EQUIPMENT Anti-Theft – Passive…11458
ACCESSORIES & EQUIPMENT Body Closures…11470
ACCESSORIES & EQUIPMENT Body Repairs – General Information…11494
ACCESSORIES & EQUIPMENT Bumpers…11537
ACCESSORIES & EQUIPMENT Cellular Phone…11558
ACCESSORIES & EQUIPMENT Daytime Running Lamps (DRL)…11562
ACCESSORIES & EQUIPMENT Exterior Lighting…11564
ACCESSORIES & EQUIPMENT Exterior Trim and Ornamentation…11643
ACCESSORIES & EQUIPMENT Front End Body Panels…11653
ACCESSORIES & EQUIPMENT Front End Sheet Metal Repairs…11703
ACCESSORIES & EQUIPMENT Glass, Frames and Mechanisms…11838
ACCESSORIES & EQUIPMENT Handles, Locks, Latches and Entry Systems…11911
ACCESSORIES & EQUIPMENT Horn…12002
ACCESSORIES & EQUIPMENT Information and Entertainment System (DTC Audio Input Control Module)…12009
ACCESSORIES & EQUIPMENT Information and Entertainment System – General Information…12028
ACCESSORIES & EQUIPMENT Information and Entertainment System…12118
ACCESSORIES & EQUIPMENT Information and Message Center…12199
ACCESSORIES & EQUIPMENT Instrument Cluster…12221
ACCESSORIES & EQUIPMENT Instrument Panel and Console…12282
ACCESSORIES & EQUIPMENT Interior Lighting…12365
ACCESSORIES & EQUIPMENT Interior Trim and Ornamentation…12381
ACCESSORIES & EQUIPMENT Module Communications Network…12501
ACCESSORIES & EQUIPMENT Multifunction Electronic Modules…12566
ACCESSORIES & EQUIPMENT Navigation System…12615
ACCESSORIES & EQUIPMENT Parking Aid…12636
ACCESSORIES & EQUIPMENT Pedestrian Protection System…12697
ACCESSORIES & EQUIPMENT Rear End Sheet Metal Repairs…12722
ACCESSORIES & EQUIPMENT Rear View Mirrors…12849
ACCESSORIES & EQUIPMENT Roof Sheet Metal Repairs…12877
ACCESSORIES & EQUIPMENT Seating…12903
ACCESSORIES & EQUIPMENT Side Panel Sheet Metal Repairs…13153
ACCESSORIES & EQUIPMENT Speed Control (V8 5.0L PetrolV8 SC 5.0L Petrol)…13320
ACCESSORIES & EQUIPMENT Telematics…13365
ACCESSORIES & EQUIPMENT Uni-Body, Subframe and Mounting System…13366
ACCESSORIES & EQUIPMENT Warning Devices…13565
ACCESSORIES & EQUIPMENT Wipers and Washers…13579
ACCESSORIES & EQUIPMENT Wiring Harnesses…13628
BRAKES Anti-Lock Control – Stability Assist…13676
BRAKES Front Disc Brake (V8 5.0L PetrolV8 SC 5.0L PetrolTDV6 3.0L Diesel)…13757
BRAKES Hydraulic Brake Actuation…13842
BRAKES Parking Brake and Actuation…13865
BRAKES Power Brake Actuation…13911
BRAKES Rear Disc Brake (V8 5.0L PetrolV8 SC 5.0L PetrolTDV6 3.0L Diesel)…13925
CABIN AIR FILTER Jaguar – XF…13979
DRIVELINEAXLES Driveshaft…13983
DRIVELINEAXLES Rear Drive AxleDifferential…13994
DRIVELINEAXLES Rear Drive Halfshafts…14078
ELECTRICAL Battery and Charging System – General Information…14150
ELECTRICAL Battery, Mounting and Cables…14162
ELECTRICAL Generator and Regulator (V8 5.0L PetrolV8 SC 5.0L Petrol)…14218
ENGINE Accessory Drive (V8 5.0L Petrol)…14230
ENGINE Accessory Drive (V8 SC 5.0L Petrol)…14239
ENGINE Electronic Engine Controls (V8 5.0L Petrol)…14256
ENGINE Electronic Engine Controls (V8 SC 5.0L Petrol)…14423
ENGINE Engine (V8 5.0L Petrol)…14599
ENGINE Engine (V8 SC 5.0L Petrol)…15403
ENGINE Engine Cooling (V8 5.0L PetrolV8 SC 5.0L Petrol)…16037
ENGINE Engine Emission Control (V8 5.0L PetrolV8 SC 5.0L Petrol)…16219
ENGINE Engine Ignition (V8 5.0L PetrolV8 SC 5.0L Petrol)…16230
ENGINE Exhaust System (V8 5.0L PetrolV8 SC 5.0L Petrol)…16246
ENGINE Fuel Charging and Controls (V8 5.0L Petrol)…16284
ENGINE Fuel Charging and Controls (V8 SC 5.0L Petrol)…16476
ENGINE Fuel System – General Information…16671
ENGINE Fuel Tank and Lines (V8 5.0L PetrolV8 SC 5.0L Petrol)…16716
ENGINE PERFORMANCE Acceleration Control…16770
ENGINE PERFORMANCE Intake Air Distribution and Filtering (V8 5.0L Petrol)…16780
ENGINE PERFORMANCE Intake Air Distribution and Filtering (V8 SC 5.0L Petrol)…16819
ENGINE Starting System (V8 5.0L PetrolV8 SC 5.0L Petrol)…16895
ENGINE Supercharger Cooling (V8 SC 5.0L Petrol)…16911
GENINFO General Information – Diagnostic Trouble Code (DTC) Index (2 of 3)…16931
GENINFO General Information – Diagnostic Trouble Code (DTC) Index (3 of 3)…17291
GENINFO General Information…17292
HVAC Air Conditioning…17412
HVAC Auxiliary Climate Control…17456
HVAC Climate Control System – General Information…17473
HVAC Climate Control…17499
REMINDER INDICATOR RESET PROCEDURES Jaguar – 1980-14…17673
RESTRAINTS Safety Belt System…17679
RESTRAINTS Supplemental Restraint System…17702
STEERING Power steering…17885
STEERING Steering Column Switches…18014
STEERING Steering Column…18041
STEERING Steering Linkage…18080
STEERING Steering System – General Information…18087
SUSPENSION Front Suspension…18132
SUSPENSION JAGUAR WHEEL ALIGNMENT SPECIFICATIONS…18344
SUSPENSION JAGUARDAIMLER WHEEL ALIGNMENT SPECIFICATIONS…18352
SUSPENSION Rear Suspension…18360
SUSPENSION Vehicle Dynamic Suspension…18479
SUSPENSION Wheels and Tires…18537
SYSTEM WIRING DIAGRAMS Jaguar – XF…18627
TRANSMISSION Automatic TransmissionTransaxle (V8 5.0L PetrolV8 SC 5.0L PetrolTDV6 3.0L Diesel)…18838
TRANSMISSION Automatic TransmissionTransaxle External Controls (V8 5.0L PetrolV8 SC 5.0L PetrolTDV6 3.0L Diesel)…19082
TRANSMISSION TransmissionTransaxle Cooling (V8 5.0L PetrolV8 SC 5.0L PetrolTDV6 3.0L Diesel)…19105
Jaguar XF Models Workshop Repair Service Manual 2008-2015